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Industrial High-Pressure Lifting Cushions
  • Industrial High-Pressure Lifting CushionsIndustrial High-Pressure Lifting Cushions
  • Industrial High-Pressure Lifting CushionsIndustrial High-Pressure Lifting Cushions
  • Industrial High-Pressure Lifting CushionsIndustrial High-Pressure Lifting Cushions
  • Industrial High-Pressure Lifting CushionsIndustrial High-Pressure Lifting Cushions
  • Industrial High-Pressure Lifting CushionsIndustrial High-Pressure Lifting Cushions

Industrial High-Pressure Lifting Cushions

Aorunda has 30+ years of extensive experience in the field of specialized lifting equipment. We own our own factory and provide Industrial High-Pressure Lifting Cushions for complex industrial scenarios. These cushions can be inserted into gaps as small as 25 millimeters and can instantly lift objects weighing up to 68 tons. Please contact us for more information and customization options.

You can confidently choose Aorunda as your partner in China. We are a manufacturer and supplier of industrial high-pressure lifting cushions, with strong R&D and design capabilities. From material selection to finished product delivery, every step is strictly controlled.

Industrial High Pressure Lifting Cushions
Industrial High Pressure Lifting Cushions

Product Design

Traditional lifting equipment has size limitations, but our Industrial High-Pressure Lifting Cushions feature a biomimetic ultra-thin structural design, with a minimum insertion height of only 28 millimeters, equivalent to the thickness of a coin. It weighs only 10% of a jack with equivalent load capacity; a 15-ton air cushion weighs only 5.7 kilograms and can be easily carried by two people.

Even in areas inaccessible to traditional equipment, such as gaps at the bottom of equipment, narrow passages after tunnel collapses, and gaps between bridge supports, it can be quickly inserted and deployed, reducing deployment time from 20 minutes for traditional equipment to just 3 minutes.

How Does This Lifting Air Cushion Perform?

The product uses imported aramid fiber (Kevlar rope core reinforcement) and high-strength rubber composite material, with a tear strength exceeding 200MPa (three times that of ordinary rubber). It is formed through three-dimensional weaving and high-frequency heat-sealing seamless technology, ensuring even stress distribution and no weak points.

The high-pressure lifting air cushion has a working pressure of up to 0.8MPa, and a single cushion can bear a load of 1-100 tons. It supports the use of multiple cushions stacked together, with a maximum stacking height of 600mm, meeting various needs from precise positioning of precision instruments to lifting equipment weighing hundreds of tons.

Industrial High Pressure Lifting Cushions
Industrial High Pressure Lifting Cushions

Actual measurements at an Inner Mongolia wind farm: Four 50-ton air cushions were used to precisely lift a wind turbine tower with a diameter of 5 meters, with an error controlled within 2 millimeters, fully meeting the installation accuracy requirements.

The lifting air cushions are equipped with a high-pressure, rapid inflation system and a bidirectional controller, allowing simultaneous control of two air cushions. A 1-ton air cushion can reach its rated pressure in 0.6 seconds, and a 10-ton air cushion can be fully inflated in just 5 seconds, three times faster than the industry average.

Aorunda's products feature a specially designed check valve device that automatically locks the pressure after inflation, maintaining stable pressure even in the event of a sudden power outage, preventing the heavy object from falling back down.

Safety Protection Measures

Given the high-risk characteristics of industrial environments, Industrial High-Pressure Lifting Cushions are equipped with triple safety protection measures:

Firstly, pressure sensors and a remote monitoring system provide real-time feedback on air cushion pressure and deformation data, issuing a warning 10 minutes in advance if the pressure becomes too high. This has successfully prevented overpressure risks in a wind power generation project;

Secondly, its burst pressure reaches 65 bar, eight times the working pressure, and it has passed 2000 fatigue tests, far exceeding the EU EN1805 certification standard;

Thirdly, the surface features a non-slip grid design, increasing the friction coefficient to 0.9, effectively preventing heavy objects from sliding. The flexible contact also reduces damage to the equipment surface.

Working Conditions

The lifting air cushions are made with materials containing anti-aging and anti-corrosion components, allowing them to operate stably in extreme temperatures ranging from -40℃ to 80℃, and withstand oil, UV radiation, water, and humid environments.

They can function normally in high temperatures at desert construction sites, low temperatures in high-altitude regions, or high-salt fog environments in coastal areas. After 5000 usage cycles, the performance degradation rate is only 3%, and the normal service life is up to 15 years, twice that of ordinary lifting air cushions.

Product Features and Specifications

Aorunda offers a full range of products in sizes from 15×15 cm to 95×95 cm, with load capacities ranging from 1 ton to 100 tons.

Small models (1-10 tons): Suitable for precision instrument positioning and automotive repair;

Medium models (15-50 tons): Suitable for pipeline maintenance and equipment installation;

Large models (50-100 tons): Used for adjusting wind turbine towers and bridge supports.

Supports independent use of single pads or combined use of multiple pads, and comes with a complete set of accessories including high-pressure gas cylinders, pressure regulating valves, and special hoses.

In addition, we can customize anti-static and explosion-proof models to meet diverse needs in fire rescue, industrial lifting, geological disaster relief, and rail transit construction.

Why Choose Us?

01

It performs well and can still operate under extreme cold, extreme heat, and complex conditions.

Industrial High Pressure Lifting Cushions
Industrial High Pressure Lifting Cushions
Industrial High Pressure Lifting Cushions
02

Thin, with a thickness of only 2.5 cm, it can work in extremely narrow spaces.

Industrial High Pressure Lifting Cushions
03

Large quantities of stock available (from 1TB to 68TB)

Industrial High Pressure Lifting Cushions
Industrial High Pressure Lifting Cushions
Industrial High Pressure Lifting Cushions
04

Multiple styles available, private labeling and customization options available.

Industrial High Pressure Lifting Cushions
05

High lifting capacity, compact size, and powerful performance.

Industrial High Pressure Lifting Cushions
Industrial High Pressure Lifting Cushions
Industrial High Pressure Lifting Cushions
06

Complete accessories:

Steel cylinders, carbon fiber cylinders, and dual-channel tubing are all in stock and available for immediate shipment.

Carbon fiber bottle

Industrial High Pressure Lifting Cushions
Industrial High Pressure Lifting Cushions

Dual-channel control

Industrial High Pressure Lifting Cushions

Sturdy and Secure Packaging

Industrial High Pressure Lifting Cushions

Application Scenarios

Emergency Rescue: Supporting heavy objects and creating escape routes in earthquakes, subway collapses, and traffic accidents.

Wind Power/Infrastructure: Wind turbine tower installation, bridge bearing adjustment, and temporary support for tunnel construction.

Industrial Production: Heavy equipment maintenance, precision instrument handling, and production line adjustment and positioning.

Oil, Gas, and Petrochemical Industries: Pipeline maintenance support, storage tank bottom maintenance, and explosion-proof lifting applications.

Industrial High Pressure Lifting Cushions
Industrial High Pressure Lifting Cushions

Rail Transit: Subway track adjustment, train rerailing, and tunnel equipment installation.

Our industrial high-pressure lifting cushions have been sold to countries all over the world.

Hot Tags: Industrial High-Pressure Lifting Cushions, industrial lifting cushions, heavy duty lifting cushions
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Contact Info
  • Address

    No. 60, Kongquehe Fourth Road, Clothing Industrial Park, Jimo District, Qingdao City, Shandong Province, China

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